Overhaul Services
Engine repair, overhaul, and workscope management at Rolls-Royce network overhaul bases
Service Overview
Overhaul Services covers Engine Repair & Overhaul and TotalCare Workscope & Shop Management, in order to carry out shop visits at a Rolls-Royce network overhaul base.
Engine Repair & Overhaul
Actual repair and maintenance of engines in the overhaul shop
Workscope & Shop Management
TotalCare workscope definition and shop visit management
TotalCare Coverage at a Shop Visit
The TotalCare coverage at a shop visit includes, for the engine build standard stated in the TotalCare contract:
- Provision of Parts (as defined in the TotalCare Agreement)
- Required labour: strip, in-house repair, rebuild, and work recording
- Outside specialist repair
- Associated overhaul base charges (service fees, handling fees, test fees, pool charges)
All of the following levels of work are covered under TotalCare, in accordance with the Engine Management Programme (EMP):
| Level | Description |
|---|---|
| Check & Repair | Engine 'Check & Repair' Shop Visit |
| Refurbishment | Engine 'Refurbishment' Shop Visit |
| Overhaul | Engine 'Overhaul' Shop Visit |
OHB Responsibilities
Engine Arrival and Inventory
Inspect the engine for inventory and inform RR AST of any missing or damaged items, transportation equipment, or parts required
Engine Induction
Commence the induction and repair process
Engine Work
Carry out work in accordance with the agreed work scope; provide weekly status and shortage updates to Rolls-Royce and the Customer
Engine Testing
Conduct engine testing to verify serviceability
Dispatch Preparation
Ensure engine is installed in a serviceable transportation stand and prepared for transportation in accordance with the Transportation Standard
Dispatch Notification
Advise RR AST and Customer that the engine has passed test and is ready for dispatch
Documentation
Provide all required dispatch paperwork (see Section 10.4)
Workscope Management
- The workscope for each shop visit is agreed between Rolls-Royce and the Customer prior to commencement of work
- The Overhaul Base carries out work in accordance with the agreed workscope
- Weekly status updates and shortage reports are provided during the shop visit
- Any deviations or additional services are discussed and agreed between the parties
Shop Visit Reports
Within 30 days of engine redelivery (10 days for some customers), Rolls-Royce will forward an Engine Shop Visit Report including:
- Summary of work accomplished
- Workscope level per module
- Service Bulletins incorporated
- Applicable TVs
Key Timelines
Status Updates
Weekly
Shortage Reports
Weekly
Shop Visit Report
30 days post-redelivery
Reference
For Rolls-Royce and Customer obligations in respect to the Engine and Overhaul Service, refer to Part 1 of Schedule 4 of the TotalCare Agreement.
Abbreviations
Pro Tip
Ensure the workscope is fully agreed before the shop visit begins to avoid delays and additional cost discussions during the process.